Adaptive diagnostic technology provides monitoring of rolling bearings in running machines without stopping them. Bearing monitoring uses the signals of:
Implementation of adaptive technology requires a set of technical means, including:
Scale for condition assessment
Assessments of bearing condition are given in a relative scale, characterizing the dynamic amplification factor of the loads transmitted by the rotor onto the bearing and housing. The lower limit of the scale, tending to zero, corresponds to perfect tracks at almost zero radial clearance. Scale value of 100% corresponds to the level of roughness/unevenness of tracks, which leads to doubling of rotor loads transmitted to the housing. This scale value is not an upper limit, but only serves as a reference degree of tracks unevenness.
Remote diagnostics of rolling bearings.
Remote diagnostics of bearings is carried out on the data arrays transmitted through the Internet. To implement remote diagnostics the Customer should have the technical means for recording the signals of vibration and phase. When preparing the services, there shall be technical specifications for measurements and requirements for data format, as well as a list of bearing types and their technical data. Within the framework of the service we can provide full solution and delivery of the technical means for performing vibration tests.
Options for providing services on remote diagnostics:
Depending on the Customer's activity profile, the technical means are available in various complete sets:
Diagnostics methodology provides an assessment of unevenness of dynamic load distribution between intermediate gears of the planetary gear. Application of the method in testing the gearbox on the stand allows you to control the assembly quality and timely detect those gears which are prone to increased wear and premature failure. The method can also be used as a part of on-board HUMS type systems.
Software for the method of vibration-based diagnostics of planetary gear adapted to a specific object in accordance with Customer's project requirements. A set of technical requirements for the measurement system on site or a technical solution for its implementation. Support and maintenance of the system.
Our diagnostic systems for aircraft engines (and other turbo-machines) are based on the use of the Vibropassport of the engine type, consisting of parameters characterizing the functioning of its units as mechanical systems. The Vibropassport provides fine-tuning of the engine and identification of sources of excessive vibration during the test on the stand, monitoring and diagnostics of individual modules during engine operation.
Depending on the Customer's task, the Vibropassport can be integrated into the system of measuring and diagnostics of the testing rig, diagnostics system for on-board monitoring of engine condition, monitoring system for pumping units, etc.
Software and a complex of engineering solutions for the vibration-based diagnostic system for aircraft engine (turbo-machine) based on its Vibropassport.
Development phases:
Depending on the Customer's profile, the system can be:
Regular service for the engine vibrodiagnostics is provided under the contract with the Customer based on the Vibropassport, designed for this type of engine in two versions:
We develop monitoring systems for operating structures implemented on the basis of SenSmart technology to control the dynamic properties of structures with the help of Operational Modal Analysis (OMA) methods.
Software and design of technical solutions for the experimental system of object monitoring, working under the conditions of active external excitation based on SenSmart technology. Support and maintenance of the system.
Application spheres of experimental and demo monitoring systems:
Automated station for monitoring vibration conditions of full scale objects (buildings, structures) provides control of set vibration parameters in automatic mode, alarming about exceeding the limit values, storage and logging of data for the indicated period.
Delivery upon request with technical support by Vibroakustikas Laboratorija (to conduct a preliminary survey of permanent vibration environment)
Service for vibration monitoring is provided by our partner Vibroakustikas laboratorija: www.viblab.lv